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Gun smithing help DW 15
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capt jack
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May 23, 2023 - 11:29 am
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trying to change out the blue cylinder in my Nitex gun

the nitex cylinder will not lock in, appears busing in the center is a bit to far out…attached pic shows this pretty well

in the pic you can see the bushing is about twice as far extended than the blue cylinder

tried to adjust with screw driver but it will not turn…did not want to apply to much force on the screw head

hopefully someone can guide me thru getting the  bushing adjusted

thanks

Jack

 

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Ole Dog
ocala, fl

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May 23, 2023 - 2:34 pm
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Jack, the bushing is not screwed in. It is placed over the ejector rod and held in place by a roll pin that fits partly in the bushing but mostly in the cylinder. It is to keep the bushing from turning. If you took a rubber or plastic mallet, or a piece of wood and smacked it hard it will push it back into place. Let me know how it works.

The nitex cylinder can be burnished by putting a brass cleaning brush, perhaps 40 Cal if you have in a drill and smoothing out the inside of plating, or more likely there is a ring of residue inside the chambers from shooting the shorter 38 Special cartridge. If you shoot 38 Special you should follow up with 357 to push out the residue left from the shorter cases. 

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capt jack
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May 23, 2023 - 3:03 pm
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ok…i used a hard plastic gunsmith mallet…wacking as hard as i can, bushing does not budge ….do i need a bigger mallet? 

what about using a large brass punch?

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snake-eye
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May 23, 2023 - 6:43 pm
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Can you show pics of the crane and closeups of the front of  both cylinders?

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capt jack
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May 23, 2023 - 7:37 pm
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Hope these are the pics you are looking for

spoke to Ron on the phone, he suggested soaking in penetrant oil then try again to knock the bushing in further

 

thanks

Jack

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605Dart
SW PA
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May 23, 2023 - 9:00 pm
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If you have a decent sized vise with smooth aluminum jaw covers you can put it in there and slowly crank down on it. Soak it with penetrating oil beforehand for a while.

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capt jack
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May 23, 2023 - 9:04 pm
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snake-eye
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May 24, 2023 - 9:44 am
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I hesitate to disagree with Ron, but I don't think it is a good idea to try to drive the bushing in further. If it is jammed in position due to the finish causing lack of clearance between the bushing and inside of cylinder, then you will likely end up peening the end of the bushing so that it will no longer fit on the crane. If you cannot remove the bushing then you will likely have to file the end of it down enough to provide the clearance needed to lock the cylinder and crane into the frame. If you get it out then you can measure the depth that it "should" seat into the cylinder and determine if the bushing was seated all the way in. If it was not all the way in, then you will have to find a way to clean excess finish off the inside of the cylinder and the outside of the bushing (if any is on the bushing).

If you have to file the bushing, go slowly and check the clearance often so that you don't remove too much metal from the bushing.

Soak the bushing in your choice of penetrating oil at least 24 hours then use alternating heat and cold to loosen it.

Good luck and let us know how it works out.

You could always send it to DW or a good gunsmith as a last resort.

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capt jack
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May 24, 2023 - 10:10 am
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ok…i was actually thinking about filing it down but wasn’t sure…that’s what i will do

i dont think the busing was removed when the nitex was done, also, it must have been installed at one

time…strange.

will report back on the filing

thanks

Jack

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capt jack
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May 24, 2023 - 11:57 am
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Started with file…that’s not going to happen, really hard steel

now patiently cut the bushing down on the bench grinder, ended up almost flush with the cylinder before installing properly

took the oversized bronze brush on a drill worked all the chambers

will shoot over the weekend…will report back

thanks snake-eye & ole dog

Jack

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Stinger
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May 24, 2023 - 3:42 pm
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capt jack said
cut the bushing down on the bench grinder, ended up almost flush with the cylinder before installing properly ... took the oversized bronze brush on a drill worked all the chambers ... will shoot over the weekend…will report back

occasion

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Ole Dog
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May 24, 2023 - 5:42 pm
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I was confused again. I thought the bushing on the other end of the cylinder was protruding. That is the one next to the extractor star. So, grinding down the other end, that fits on the crane, is the way to go. Snake-eye is a very good Dansmith. 

  Nitex or hard  chrome, ceracote or other, it is not a good idea to plate a Dan. 

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capt jack
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May 25, 2023 - 3:42 pm
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I think my project gun is done

now wearing some nice wood grips i got from Dan Fan

will try to shoot this weekend to complete the project

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