Avatar
Please consider registering
Guest
Search
Forum Scope


Match



Forum Options



Minimum search word length is 3 characters - maximum search word length is 84 characters
Register Lost password?
sp_Feed sp_TopicIcon
Converting DW 41 to 44?
Avatar
charlie98
McKinney, TX
Member
Members
Forum Posts: 90
Member Since:
September 19, 2011
sp_UserOfflineSmall Offline
1
April 18, 2023 - 10:10 am
sp_Permalink sp_Print

Forgive me if this has been covered previously... my search-fu is pretty lame.

 

I've got a 6" DW 741, the barrel has a ring in the bore, somehow.  I've been looking for a replacement barrel or barrel set for about 5 years... with very little luck.  It doesn't appear EWK is going to produce .41 barrels... I don't even see barrels on his webpage in any caliber, let alone .41, anymore.

 

Question:  Rather than using this thing as a doorstop, how viable is a conversion to .44MAG?  I'm assuming everything is the same on the standard large frame DW's, including the barrel threading.  I suppose the trickiest part will be the cylinder.  .44 parts and barrel sets are far more plentiful than .41... and this way I could actually shoot this thing while still searching for a replacement .41 barrel or set.

Avatar
Ole Dog
ocala, fl

Supporter
Members


Dans Club
Forum Posts: 4066
Member Since:
March 25, 2013
sp_UserOfflineSmall Offline
2
April 18, 2023 - 11:41 am
sp_Permalink sp_Print

Assuming will get you in trouble. First off, 41 mags sell for more money than 44 mag. I understand that is not a consideration. Most importantly, the 44 barrel will not screw into the frame of a 41. The thread count of every Dan Wesson is unique to the caliber, small and large and Supermag frame. A 44 will fit a 445 because they are the same caliber. You could  ream out the 41 cylinder to 44 though. You would have a lot of expense though. Perhaps the frame could be retreaded to accept the 44 barrel  but maybe not.

Occasionally 41 mag BAs show up on eBay. That is your best option. They may be pricey  but it will be far less expensive than trying to convert the 41 to 44. Another option is to sell the 41frame on Gunbroker and use the proceeds to buy a 44 mag. Between the frame and shroud it may be enough to buy a lesser valued 44 mag. 

Avatar
Stinger
Member
Members
Forum Posts: 3447
Member Since:
February 16, 2016
sp_UserOfflineSmall Offline
3
April 18, 2023 - 12:01 pm
sp_Permalink sp_Print sp_EditHistory

I've already got a 6" model 41, so would be interested in purchasing your 741 frame and shroud.

PM me.

Avatar
charlie98
McKinney, TX
Member
Members
Forum Posts: 90
Member Since:
September 19, 2011
sp_UserOfflineSmall Offline
4
April 18, 2023 - 11:30 pm
sp_Permalink sp_Print

Ole Dog said
Most importantly, the 44 barrel will not screw into the frame of a 41. The thread count of every Dan Wesson is unique to the caliber, small and large and Supermag frame.

  

 

That was the information I was looking for... I just didn't know.  I find it kind of nutty that something as similar in size as a .41 and .44 would be a different thread pitch, but if it is, it is.

Honestly, I don't want a .44 DW, I want (and have) a .41 DW... but I really want to SHOOT it, not just look at it on the shelf of the safe.

Avatar
rwsem
SOWELA (Southwest Louisiana)

Supporter
Members


Moderators


Dans Club
Forum Posts: 5347
Member Since:
February 22, 2009
sp_UserOfflineSmall Offline
5
April 19, 2023 - 6:01 am
sp_Permalink sp_Print

I have about 12+" of leftover .410 barrel blank.  It's just over 1.25" so would need turned down considerably and then threaded.  1:18.5 twist.  $125 shipped to TX, if you want it...  PM if interested.  Ron

Technically, the glass is always full; half liquid, half air....

Avatar
charlie98
McKinney, TX
Member
Members
Forum Posts: 90
Member Since:
September 19, 2011
sp_UserOfflineSmall Offline
6
April 19, 2023 - 10:06 am
sp_Permalink sp_Print

Thank you, Ron, for the offer... but I don't have either the tools nor the skill to turn that down into a usable component.

Avatar
Dan Fan
Member
Members


Dans Club
Forum Posts: 1234
Member Since:
October 17, 2008
sp_UserOfflineSmall Offline
7
April 19, 2023 - 6:25 pm
sp_Permalink sp_Print

I think your only option at this point is to buy a .41 mag barrel assembly and continue to enjoy shooting.41 mag 

Avatar
Ole Dog
ocala, fl

Supporter
Members


Dans Club
Forum Posts: 4066
Member Since:
March 25, 2013
sp_UserOfflineSmall Offline
8
April 19, 2023 - 8:26 pm
sp_Permalink sp_Print

I am curious. Have you shot it? I don't think it will be dangerous to shoot it. Accuracy may suffer. Does anyone have more knowledge about safety or accuracy? It might lead up a bit if you use lead bullets. 

Avatar
charlie98
McKinney, TX
Member
Members
Forum Posts: 90
Member Since:
September 19, 2011
sp_UserOfflineSmall Offline
9
April 20, 2023 - 10:04 am
sp_Permalink sp_Print

Dan Fan said
I think your only option at this point is to buy a .41 mag barrel assembly and continue to enjoy shooting.41 mag 

  

Ole Dog said
I am curious. Have you shot it? I don't think it will be dangerous to shoot it. Accuracy may suffer. Does anyone have more knowledge about safety or accuracy? It might lead up a bit if you use lead bullets. 

  

 

The .41 DW is one of my all-time Wish List favorites... I don't really want to part it out or butcher it up, let alone sell it... I just want to shoot it. 

 

I have shot it... I mentioned before I'm sticking with mid-range cast bullet loads for the moment, until I can sort it out.  I don't know if I should be concerned, but on the other hand, I don't really want a face full of metal if that barrel decides to separate under a big load of W296 and an XTP.

Avatar
Stinger
Member
Members
Forum Posts: 3447
Member Since:
February 16, 2016
sp_UserOfflineSmall Offline
10
April 20, 2023 - 12:53 pm
sp_Permalink sp_Print

charlie98said
I don't really want a face full of metal if that barrel decides to separate under a big load of W296 and an XTP.

I'd think the shroud would contain the barrel separation.

Avatar
Ole Dog
ocala, fl

Supporter
Members


Dans Club
Forum Posts: 4066
Member Since:
March 25, 2013
sp_UserOfflineSmall Offline
11
April 20, 2023 - 7:53 pm
sp_Permalink sp_Print

There are pictures on the Internet of a Dan Wesson  barrel with several  bullets lodged in it following a squib. No burst barrel. 

Avatar
KurtB
Pleasant Plains, Illinois
Member

Dans Club
Forum Posts: 1401
Member Since:
February 24, 2013
sp_UserOfflineSmall Offline
12
April 20, 2023 - 10:33 pm
sp_Permalink sp_Print

My first DW .44 mag I purchased with a 15” BA was damaged by a previous owner due to a squib with 2 or 3 more rounds fired with the squib still lodged.  Barrel didn’t burst, but the barrel swelled at each subsequent round fired after the squib.  I couldn’t get the barrel off the frame so I sent it to DW and Bob was able to salvage the shroud, but unfortunately he had to damage the barrel.  I’m still looking for a replacement 15” barrel.

DW-15-2VH15-7-Barrel-Super-Pac.jpeg

Avatar
Ole Dog
ocala, fl

Supporter
Members


Dans Club
Forum Posts: 4066
Member Since:
March 25, 2013
sp_UserOfflineSmall Offline
13
April 21, 2023 - 4:51 am
sp_Permalink sp_Print

You will be looking a long time. EWK made the large frame barrel lengths over 10". I haven't seen one for sale in many years. 

Avatar
Stinger
Member
Members
Forum Posts: 3447
Member Since:
February 16, 2016
sp_UserOfflineSmall Offline
14
April 21, 2023 - 8:00 am
sp_Permalink sp_Print

Ole Dog said
EWK made the large frame barrel lengths over 10".

Thanks Ole Dog, I'm still learning. Never heard of them, much less seen one.

Avatar
KurtB
Pleasant Plains, Illinois
Member

Dans Club
Forum Posts: 1401
Member Since:
February 24, 2013
sp_UserOfflineSmall Offline
15
April 21, 2023 - 9:50 am
sp_Permalink sp_Print

I did some research on having a reputable gunsmith with Dan experience (& recommendations as knowledgeable) create a 15” replacement barrel, but never followed thru.  Maybe this fall/winter I’ll pick up that torch up again.

DW-15-2VH15-7-Barrel-Super-Pac.jpeg

Avatar
Stinger
Member
Members
Forum Posts: 3447
Member Since:
February 16, 2016
sp_UserOfflineSmall Offline
16
April 21, 2023 - 4:02 pm
sp_Permalink sp_Print

charlie98 said
I've got a 6" DW 741, the barrel has a ring in the bore, somehow.  

Out of curiosity, where in the barrel is the bulge?

Ole Dog and I were discussing alternative solutions. We speculated that the factory could rework the damaged barrel and get at least a 2-1/2" Barrel, if not a 4" from it. Obviously depends where the ring is. They could machine a new forcing cone or muzzle, depending what end was tossed in the garbage You could then use any large frame shroud in that length to shoot it, while you continue your quest.

Avatar
Ole Dog
ocala, fl

Supporter
Members


Dans Club
Forum Posts: 4066
Member Since:
March 25, 2013
sp_UserOfflineSmall Offline
17
April 21, 2023 - 7:02 pm
sp_Permalink sp_Print

Kurt, Fords of  Crystal River might be able to make a long 44 BA or barrel. And you could berth your boat in Crystal River. You would be 3 hrs from Snake-eye, 90 minutes from me and another 60 minutes from Stinger occasion

Avatar
Andrew1220
Member
Members
Forum Posts: 728
Member Since:
August 8, 2016
sp_UserOfflineSmall Offline
18
April 22, 2023 - 4:34 am
sp_Permalink sp_Print

I got my desert eagle 3 barrel set at Fords right now to be hard chromed. Currently a deep polished blue finish now. Anyway I heard fords is the best when it comes to refinishing. 

Avatar
Charger Fan
Northern Utah

Supporter
Members


Moderators
Forum Posts: 11172
Member Since:
January 24, 2009
sp_UserOfflineSmall Offline
Avatar
Andrew1220
Member
Members
Forum Posts: 728
Member Since:
August 8, 2016
sp_UserOfflineSmall Offline
20
April 22, 2023 - 7:38 pm
sp_Permalink sp_Print
Forum Timezone: America/New_York
Most Users Ever Online: 658
Currently Online: dw77
Guest(s) 102
Currently Browsing this Page:
1 Guest(s)
Top Posters:
Steve: 10330
SHOOTIST357: 4788
Dave_Ks: 4300
Ole Dog: 4066
Stinger: 3447
Supermagfan: 3250
zoommb: 3161
IHMSA80x80: 3014
Blacktop: 3004
brucertx: 2311
Newest Members:
Edwinfam
mrpski
Myramillan
Gunner 70
Faunsewillawn
LouieCeS
Shawnrug
AnnelKix
MrBigfugh
MichaelHag
Forum Stats:
Groups: 11
Forums: 42
Topics: 16837
Posts: 148317

 

Member Stats:
Guest Posters: 87
Members: 11654
Moderators: 4
Admins: 1
Administrators: Jody
Moderators: lbruce, Charger Fan, rwsem, SCORPIO